By the end of this training, participants will be able to:
• Understand core process safety principles and safety barriers.
• Identify, assess, and control process-related risks effectively.
• Recognize early warning signs of potential incidents and near misses.
• Apply proactive measures to prevent process safety incidents.
• Contribute to improved compliance audit scores.
• Support reduction in:

o Process safety incident rate
o Unplanned downtime hours

This course is designed for:
• HSE Officers and Managers
• Operations Supervisors
• Process Engineers
• Maintenance Engineers/Technicians
• Production Team Leaders
• Personnel involved in hazardous operations

Day 1
Module 1: Fundamentals of Process Safety
• Introduction to process safety management (PSM)
• Personal safety vs. process safety
• Major accident hazards
• Case studies of industrial disasters
• Standards related to PSM

Day 2
Module 2: Hazard Identification Techniques
• Hazard Identification (HAZID)
• HAZOP overview
• Job Safety Analysis (JSA)
• Identifying critical control points

Day 3
Module 3: Risk Assessment & Risk Control
• Risk matrix application
• Qualitative vs quantitative risk assessment
• Engineering controls
• Administrative controls
• Safety barriers and safeguards

Day 4
Module 4: Incident Investigation & Near Miss Management
• Leading vs lagging indicators
• Incident reporting systems
• Root Cause Analysis (5 Whys, Fishbone)
• Corrective and preventive actions (CAPA)
• Learning from incidents

Day 5
Module 5: Compliance, Audit & Documentation
• Regulatory and internal standards overview
• Audit preparation
• Documentation requirements
• Performance monitoring
• Continuous improvement strategies

Module 6: Building a Proactive Process Safety Culture
• Safety leadership principles
• Behavioral safety in process environments
• Communication and reporting culture
• Contractor safety management
• Action planning session

CDGA attendance certificate will be issued to all attendees completing minimum of 75% of
the total course duration.