By the end of this course, participants will be able to:

1. Understand key refinery processes and their operational challenges.
2. Apply structured troubleshooting methodologies to resolve process issues.
3. Use process data and performance indicators for problem diagnosis.
4. Identify root causes of inefficiencies and implement corrective actions.
5. Develop strategies for continuous process improvement.
6. Enhance safety and reliability while optimizing costs.

• Process Engineers and Technologists.
• Operations and Maintenance Supervisors.
• Refinery Shift Engineers.
• Reliability and Optimization Specialists.
• Technical Support Staff in refining operations.

• Interactive Lectures: Core concepts explained with real-world examples.
• Case Studies: Analysis of actual refinery troubleshooting scenarios.
• Hands-on Exercises: Data interpretation and root cause analysis.
• Group Discussions: Sharing best practices and lessons learned.
• Simulation Tools: For process modeling and troubleshooting exercises.
• Daily Quizzes: Reinforce key concepts.
• Group Exercises: Troubleshooting real-world scenarios.
• Final Workshop Presentation: Participants present solutions to a complex case.
• Trainer Feedback: Individual and group performance review.

Day 1: Fundamentals of Refinery Processes

• Overview of major refinery units (distillation, cracking, reforming, etc.)
• Process flow diagrams and key operating parameters
• Common operational challenges and failure modes

Day 2: Troubleshooting Methodologies

• Systematic approach to troubleshooting
• Root cause analysis techniques (Fishbone, 5 Whys)
• Using process data for diagnosis

Day 3: Case Studies in Refinery Troubleshooting

• Distillation column issues
• Heat exchanger fouling
• Pump and compressor failures

Day 4: Process Improvement Strategies

• Performance monitoring and KPIs
• Energy efficiency and cost optimization
• Reliability-centered maintenance

Day 5: Practical Workshop & Future Trends

• Hands-on troubleshooting exercises
• Digital tools for predictive maintenance
• Wrap-up discussion and assessment

CDGA attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.