By the end of this course, participants will be able to:

1. Understand the scope and structure of API 579 FFS.
2. Identify common damage mechanisms and their impact on equipment integrity.
3. Apply Level 1, Level 2, and Level 3 FFS assessments.
4. Perform calculations for thickness evaluation, remaining life, and allowable stress.
5. Use FFS principles for decision-making on repair, replacement, or continued service.
6. Interpret FFS reports and integrate findings into asset management strategies.

• Mechanical and Integrity Engineers.
• Inspection and Maintenance Engineers.
• Reliability Specialists.
• Plant Managers and Operations Supervisors.
• Asset Integrity and Risk Assessment Professionals.

• Interactive Lectures: Detailed explanation of API 579 requirements.

• Worked Examples: Step-by-step calculations for FFS assessments.

• Case Studies: Real-world applications in refineries and petrochemical plants.

• Group Exercises: Collaborative problem-solving.

•Software Demonstration: Introduction to FFS calculation tools.

• Daily Quizzes: Reinforce key concepts.

• Worked Calculation Exercises: Individual and group problem-solving

• Final Case Study Presentation: Participants apply FFS principles to a real-world scenario.

• Trainer Feedback: Comprehensive review of performance.

Day 1: Introduction to Fitness-For-Service

• Overview of API 579 and ASME FFS-1
• FFS philosophy and decision-making process
• Damage mechanisms and inspection data requirements

Day 2: Level 1 and Level 2 Assessments

• General assessment procedures
• Thickness evaluation and remaining life calculations
• Case study: Corrosion and thinning

Day 3: Advanced FFS Topics

• Level 3 assessments and finite element analysis
• Evaluation of cracks and brittle fracture
• Fitness-for-service for dents, gouges, and laminations

Day 4: Practical Applications

• Pressure vessels, piping, and storage tanks
• Integration with RBI (Risk-Based Inspection)
• Software tools for FFS calculations

Day 5: Workshop and Future Trends

• Hands-on FFS evaluation exercises
• Preparing FFS reports and recommendations
• Emerging trends: Digital integrity management

CDGA attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration