By the end of this course, participants will:

• Understand the key phases of process plant startup and commissioning.
• Learn best practices for preparing and executing plant commissioning.
• Develop systematic troubleshooting skills for resolving operational issues.
• Gain knowledge of safety, quality, and performance testing procedures.
• Improve decision-making and risk management during startup operations.

This course is ideal for:

• Process engineers and plant operators
• Maintenance and reliability engineers
• Commissioning and startup personnel
• Project managers and technical supervisors
• Safety and quality assurance professionals

Day 1: Fundamentals of Process Plant Startup & Commissioning

• Overview of process plant operations
• Key phases: Pre-commissioning, commissioning, startup, and normal operation
• Roles and responsibilities of commissioning teams
• Safety considerations and risk management in startup operations
• Case study: Lessons from past startup challenges

Day 2: Pre-Commissioning Activities

• Inspection and verification of equipment and systems
• Mechanical completion and functional testing
• Instrumentation and control system checks
• Utility system readiness (air, water, power, etc.)
• Workshop: Developing a pre-commissioning checklist

Day 3: Commissioning & Initial Startup

• Step-by-step commissioning procedures
• Performance testing and calibration of equipment
• Process optimization during startup
• Emergency response planning for startup failures
• Workshop: Simulating a startup sequence

Day 4: Troubleshooting & Problem-Solving Techniques

• Common startup and commissioning problems
• Troubleshooting methodology and tools
• Root cause analysis for system failures
• Predictive and preventive maintenance strategies
• Case study: Troubleshooting real-world plant issues

Day 5: Best Practices & Continuous Improvement

• Documentation and reporting requirements
• Lessons learned and knowledge transfer
• Continuous performance monitoring and optimization
• Advanced technologies in commissioning

CDGA attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration