Application of Standards in Boilers, Pressure Vessels, and Piping Systems
Course Description
Pressure equipment such as boilers, pressure vessels, heat exchangers, pressure piping, and associated safety equipment are widely used in many industries (e.g., oil and gas, petrochemicals, fertilizers, hydrocarbon processing, chemical, power, pharmaceutical, and manufacturing). Pressure vessels and piping store energy and potentially hazardous fluids and thus have inherent safety risks. Pressure equipment designs is performed in compliance with applicable regulations, codes, and standards, and follow sound engineering practices to ensure structural integrity and safeguard public safety. The design covers material selection, stress analysis, fabrication, testing, inspection, operation, and failure analysis, codes, standards, and regulations. Regulations dictate the standards to be applied and refer to specific codes and standards. Failure to comply not only jeopardizes safety and the environment but also carries penalties such as fines and possibly imprisonment. The International Boiler and Pressure Vessel (BPV) Code and the B31 Piping Codes establish rules of safety governing the design, fabrication, and inspection of boilers, pressure vessels, and piping during construction. The objective of the rules is to provide a margin for deterioration in service
The Training Course Will Highlight ?
Training Objective

By the end of this course delegates will be able to:
• Understand the intent and requirements of thecodes, including terminology and interpretation.
• Show how and where the codes are to be applied.
• Explain the code applications for differentindustries and who is responsible for selecting theappropriate code.
• Understand that codes developed by standardscommittees such as the ASME, rely on the use ofsound engineering practices by knowledgeableengineers.
• Understand Due Diligence in design i.e. ‘to beseen to be doing the right thing’.

Target Audience

• Mechanical Engineers
• Pressure Vessel and Boiler Inspectors
• Piping Engineers
• Operations and Maintenance Managers

Training Methods

• Lectures
• Workshop & Work Presentation
• Case Studies and Practical Exercise
• Videos and General Discussions

Daily Agenda

Overview of Pressure Equipment and Piping and Related Codes and Standards
• Review of general engineering principles
          • Design conditions and specifications
          • Basic stress and strain calculations
          • Hoop and radial stresses in vessels and piping
• Welding processes
• Importance of codes and standards
• Codes and standards organizations▪ASME
         • ASTM
         • ISO
         • API
         • ANSI
         • EN
• Development of codes and standards –consensus
• Limitations of codes and standards – theyare not design handbooks
• ASME history and general policies
• BPV Code
• B31 Piping Code
• Referenced standards▪B16
• API 510
• API 570
• Background
• PCC-1 – 2010 Guidelines for PressureBoundary Bolted Flange Joint Assembly
• PCC-2 – 2008 Repair of PressureEquipment and Piping
• PCC-3 – 2007 Inspection Planning UsingRisk-Based Methods
• Primary factors that influence materialselection for pressure vessels
• Maximum allowable material stressesspecified by the ASME Code
• ASME Code and Brittle-Fracture Evaluation
• Introduction to the ASME Codes andStandards
• ASME Post Construction Standards
• Materials of Construction

ASME Boiler and Pressure Vessel Code – Service Sections
• ASME BPV Code of Service Sections – II, V,and IX
• ASME Section II – Materials▪Part A – Ferrous Material Specifications
         • Part B –NonferrousMaterial Specifications
         • Part C – Specifications for WeldingRods, Electrodes, and Filler Metals
         • Part D – Properties
• ASME Section V – Non-destructiveExamination – Scope and Structure
         • Scope
         • Description of the types of NDEspecified in the code
         • Where and when each type is to be used
         • Examples
         • Personnel qualification
         • Authorized inspectors
         • Interpretation of results
         • Reporting and corrective action
         • Case studies
• Basic coverage
        • Development background
        • Review of Article I
        • Review of Article IV
        • WPS Preparation and Review
        • PQR Preparation and Review
• WPS Illustrative Example
• ASME Section V – Non-destructiveExamination
• ASME IX – Welding and BrazingQualifications

ASME Boiler and Pressure Vessel Code – Design and Fabrication per Section VIII Div 1
• ASME Section VIII Division 1
        • Scope
        • Structure of Section 8 Division 1 –Subsections A, B, and C; mandatory andnonmandatory appendices
• Design
        • Design conditions and loadings
        • Weld joint efficiency and corrosionallowance
        • Design for internal pressure
        • Design for external pressure andcompressive stresses
        • Design of nozzles, flanges, andreinforcement of openings
        • Other design considerations – supports,external local loads, vessel internals
• Pressure vessel materials
• Acceptable welding details
• Post-weld heat treatment requirements
• Fabrication
• Inspection and testing requirements
• Workshop 1 – Typical pressure vesseldesign procedure and methodology andworked examples


ASME B31 Code for Pressure Piping

• Overview of ASME B31 Code for PressurePiping
         • Background
         • Scope
• Overview of B31.1
• Overview of B31.3
• Overview of B31.4
• Overview of B31.8
• Selecting applicable piping code – responsibility
• Overpressure protection
• Workshop 2 – Worked Examples – oil andgas pipeline thickness calculations


ASME B31 Code for Pressure Piping – Piping Design per B31.3
• Piping design methodology, procedures,and guidelines
• Pressure integrity – internal and externalpressure
• Mechanical integrity – static and dynamicloads
• Specification and selection of pipingcomponents – flanges, valves
• Expansion,flexibility, supports, and restraints
• Piping stress analysis
• Workshop 3 – Worked Examples – pipethickness calculations
• Simplified flexibility analysis methods
• Demonstration of computer-assisted pipingflexibility analysis

Accreditation

CDGA attendance certificate will be issued to all attendees completing a minimum of 75% of the total course duration

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Course Rounds : (5 -Days)


Code Date Venue Fees Register
ME184-01 18-05-2025 Dubai USD 5450
ME184-02 17-08-2025 Casablanca USD 5450
ME184-03 12-10-2025 Doha USD 5450
ME184-04 14-12-2025 Dubai USD 5450
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Details
  • Start date 18-05-2025
  • End date 22-05-2025

Venue
  • Country UAE
  • Venue Dubai

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 Appling the specifications and legalizations to ensure the quality of service.
 Best utilization of resources for continually improving the business activities.

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