Advanced Pump Maintenance, Troubleshooting & Best Practices
Course Description
In this 5-day course, participants will gain a strong technical and practical understanding of pumps through the exploration of design features and implications of many pump types, pump systems, pump installation, pump piping, pump sealing, pump maintenance and troubleshooting. Participants will also be taught about centrifugal pumps types and API 610 nomenclatures. Participants will also be taught about pump coupling types. An overview of power transmission will be submitted. Participants will also gain good knowledge about the effect of rotor dynamic balancing & pump piping on pump performance. Participants will be able to avoid the problems of poor piping and bad installations. In general this course provides an in-depth understanding of centrifugal pump fundamentals.
The Training Course Will Highlight ?
Training Objective

By the end of this course delegates will be able to:
• Demonstrate a sound understanding of the fundamentals of centrifugal pump.
• Understand the main features of pump types.
• Troubleshoot pump malfunction.
• Maximize pump shutdown intervals.
• Explain considerations related to the materials used in seal construction.
• Understand that pump performance can be affected by piping system and rotor balance.

Target Audience

• Mechanical Engineers, Superintendents, Supervisors, Foremen & Technicians
• Machinery Engineers, Superintendents, Supervisors, Foremen & Technicians
• Plant Engineers, Superintendents, Supervisors, Foremen & Technicians
• Maintenance Engineers, Superintendents, Supervisors, Foremen & Technicians

Training Methods

• Lectures
• Workshop & Work Presentation
• Case Studies and Practical Exercise
• Videos and General Discussions

Daily Agenda

Day 1

• 1. Basic Pump Principles
• How Pumps Work
• Head vs. Pressure
• Absolute and Gauge Pressures
• Work & Efficiency
• Flow & Head, Efficiency, Powe
• 2. NPSH and Cavitation
• NPSH required
• NPSH available
• Vapor Pressure
• Types of Cavitation
• Effects & Prevention

Day 2
• 3. Troubleshooting
• Why duties change
• Identifying problem applications
• Where do your pumps operate
• Instrumentation (reading from gauges)
• Fault finding and Failure Analysis
• Interpreting the Evidenc
• 4. Bearings
• Types & Services
• Lubrication
• Maintenance & Seals
• 5. Pump Classification
• PD, Centrifugal types
• Impellers, Liquids
• ANSI / API
• Specific Speed

Day 3
• 6. Pump Curves
• Head, Eff. & Power
• NPSHr
• Family Curves
• The Affinity Laws
• Speed & Diameter
• Practical Application
• 7. System Curves
• Total Dynamic Head
• Elevation, Pressure & Losses
• Static head, friction head curve
• Pumps in Series & Parallel
• 8. Pump Operation/Pump Reliability
• Definitions
• Operating away from BEP
• Energy savings, Increased MTBF
• Bearing and Seal Life
• Shaft deflection
• Maintenance Operation & Design
• 9. Pump Packing
• Packing Procedures
• Failure & Leakage
• Components
• 10. Mechanical Seals
• Components
• Single & Double
• Support Systems
• Centrifugal pump troubles
• Introduction
• Suction troubles
• System troubles
• Mechanical troubles

Day 4
• Positive displacement pumps
• 1. Introduction
• 1.1. Principle of Operation
• 1.2. Classification
• 1.2.1. Rotary Pumps - Various types
• 1.2.2. Reciprocating Pumps - Various types

Day 5
• 2. Common process industry pumps
• 2.1. Rotary Pumps
• 2.1.1. Gear Pumps
• 2.1.1.1. External Gear Pumps
• 2.1.1.2. Internal Gear Pumps
• 2.1.2. Lobe Pumps
• 2.1.2.1. External Lobe Pumps
• 2.1.2.2. Internal Lobe Pumps
• 2.1.3. Vane Pumps
• 2.1.3.1. Sliding Vane Pumps
• 2.1.3.2. Flexible Vane Pumps
• 2.1.4. Screw Pumps
• 2.1.4.1. Single Screw Pumps (Progressing Cavity Pumps)
• 2.1.4.2. Multiple Screw Pumps
• 2.2. Reciprocating Pumps
• 2.2.1. Metering Pumps
• 2.2.1.1. Plunger Pumps
• 2.2.1.2. Diaphragm Pumps
• 2.2.2.1. Plunger / Piston Pumps
• 2.2.2.2. Diaphragm Pumps

Accreditation

CDGA attendance certificate will be issued to all attendees completing a minimum of 75% of the total course duration

Quick Enquiry

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Course Rounds : (5 -Days)


Code Date Venue Fees Register
ME183-01 06-04-2025 Cairo USD 5450
ME183-02 13-07-2025 Dubai USD 5450
ME183-03 28-09-2025 Marrakech USD 5450
ME183-04 30-11-2025 Dubai USD 5450
Prices doesn't include VAT

UpComing Date


Details
  • Start date 06-04-2025
  • End date 11-04-2025

Venue
  • Country Egypt
  • Venue Cairo

Quality Policy

 Providing services with a high quality that are satisfying the requirements
 Appling the specifications and legalizations to ensure the quality of service.
 Best utilization of resources for continually improving the business activities.

Technical Team

CDGA keen to selects highly technical instructors based on professional field experience

Strengths and capabilities

Since CDGA was established, it considered a training partner for world class oil & gas institution

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Ireland, Ireland

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