By the end of the training, participants will be able to:

• identify and differentiate various types of on/off and control valves.
• Understand the operating principles and components of each valve type.
• Perform routine maintenance tasks, including lubrication, packing adjustment, and actuator checks.
• Diagnose and troubleshoot common valve problems, including leaks, cavitation, and sticking.
• Implement preventive maintenance strategies to optimize valve lifespan and performance.
• Apply best practices for safety and environmental considerations when handling valves.
• Understand relevant industry standards and regulations for valve maintenance.

This course is designed for:

This course is intended for Plant operators, maintenance technicians, engineers, and other personnel responsible for valve maintenance; Individuals seeking to understand and improve valve performance in various industrial applications; Those preparing for relevant industry certifications in valve maintenance.

This interactive training course includes the following training methodologies as a percentage of the total tuition hours:

• 30% Lectures, Concepts, Role Play
• 70% Workshops & Work Presentations, Techniques, Based on Case Studies & Practical Exercises, Gamification, Software & General Discussions
• Pre and Post Test

FIVE DAYS:

Introduction

Module 1: Introduction to Valves

• Valve types and applications (ball valves, gate valves, butterfly valves, etc.)
• On/off vs. control valve operation and characteristics
• Basic anatomy and functions of valve components
• Materials of construction and their suitability for different applications

Module 2: On/Off Valve Maintenance

• Routine maintenance procedures for various on/off valve types
• Packing adjustment and replacement techniques
• Identifying and resolving common on/off valve problems
• Disassembly, inspection, and repair of on/off valves
• Safety considerations during on/off valve maintenance

Module 3: Control Valve Maintenance

• Understanding control valve principles and components (actuators, positioners, etc.)
• Calibration and tuning of control valves for various process conditions
• Diagnosing and troubleshooting common control valve problems (sticking, cavitation, etc.)
• Advanced maintenance procedures for actuators and positioners
• Safety considerations specific to control valve maintenance

Module 4: Preventive Maintenance Strategies

• Developing a comprehensive preventive maintenance program for on/off and control valves
• Scheduling routine inspections and maintenance tasks
• Utilizing predictive maintenance tools and techniques
• Monitoring valve performance and data analysis for early detection of potential issues
• Optimizing maintenance practices for cost-effectiveness and reliability

Module 5: Industry Standards and Regulations

• Relevant industry standards for valve maintenance (API, ASME, etc.)
• Regulatory requirements for safety and environmental compliance
• Best practices for documentation and recordkeeping of maintenance activities

Course Conclusion

POST-TEST and EVALUATION

CDGA attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.