Heat Exchanger Overhaul & Testing Techniques
Course Description
This course concentrates on heat exchanger hardware, performance requirements, overhaul procedures, testing techniques, maintenance and repair, and life extension. The material applies to tubular exchangers used in chemical and petrochemical plants, oil refineries, power stations, and industrial facilities. The TEMA System which is, internationally used explained for describing size and type. TEMA nomenclature and terminology are illustrated. The ASME Code and TEMA Standards are observed. Design point setting which affects the structure of the operating deviations, transients, and upsets are examined. An overview of tube vibration includes descriptions and illustrations of damage caused by tube vibration, vibration forcing mechanisms and information required for vibration analysis.
The Training Course Will Highlight ?
Training Objective

By the end of this course delegates will be able to:
• Gain understanding of the nomenclature andterminology used for shell and tube heatexchangers
• Determine how the tube side and shell side oftubular heat exchangers are constructed
• Determine how heat exchangers are structuredand assembled, manufactured, prepared forinstallation, and joined to tube sheets
• Learn how to write and interpret specifications
• Learn about some of the exchanger codes andstandards, inspections, testing procedures,repair and overhaul, and determination offailure causes.

Target Audience

• Mechanical Engineers, Superintendents, Supervisors, Foremen & Technicians
• Machinery Engineers, Superintendents, Supervisors, Foremen & Technicians
• Plant Engineers, Superintendents, Supervisors, Foremen & Technicians
• Maintenance Engineers, Superintendents, Supervisors, Foremen & Technicians

Training Methods

• Lectures
• Workshop & Work Presentation
• Case Studies and Practical Exercise
• Videos and General Discussions

Daily Agenda

Types and Applications of Heat Exchangers
• Overview and Basic Fundamentals
• Heat Transfer Fundamentals and HeatTransfer Coefficients
• Heat Exchanger Types and Application
• Geometry of Shell and Tube HeatExchangers (STHE)
• Double Pipes TEMA Nomenclature, FrontEnd Head Types, Shell Types
• Rear End Types, Double Pipe Units,Selection Guidelines

Thermal and Hydraulic Design of Heat Exchangers
• Sizing and specifying the Heat Exchanger
• Flow vs. Temperature Difference in STHE
• Temperature Difference in STHE
• Condensers and Reboilers

Mechanical Design of Heat Exchangers
• Basic Design of Heat Exchangers
• Special Design Considerations
• Piping Loads on Exchanger Nozzles
• Materials of Construction on Heat Exchangers
• Fabrication of Heat Exchangers

Operations and Overhaul Procedures
• Fouling in Heat Exchangers
• Corrosion and Erosion in Heat Exchangers
• Overhauling Heat Exchangers
• Heat Exchanger Inspection Methods
• Operation and Troubleshooting
• Performance Monitoring and Testing
• Cost-effective Maintenance and Repair of HeatExchangers

Performance Enhancement and Optimization of Heat Exchangers
• Heat Transfer Augmentation Techniques
• Different Testing Techniques
• Finned Tubes
• Heat Integration Basics
• Pinch Technology
• Heat Exchanger Train Optimization
• Tube Bundle Replacement – AlternativeEnhanced Tube Bundle Designs

Accreditation

CDGA attendance certificate will be issued to all attendees completing minimum of 75% of the total course duration.

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Course Rounds : (5 -Days)


Code Date Venue Fees Register
ME177-01 16-06-2025 London USD 6950
ME177-02 03-08-2025 Dubai USD 5450
ME177-03 12-10-2025 Amman USD 5450
ME177-04 07-12-2025 Dubai USD 5450
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UpComing Date


Details
  • Start date 16-06-2025
  • End date 20-06-2025

Venue
  • Country United Kingdom
  • Venue London

Quality Policy

 Providing services with a high quality that are satisfying the requirements
 Appling the specifications and legalizations to ensure the quality of service.
 Best utilization of resources for continually improving the business activities.

Technical Team

CDGA keen to selects highly technical instructors based on professional field experience

Strengths and capabilities

Since CDGA was established, it considered a training partner for world class oil & gas institution

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