Pump System Optimization Overview
Course Description
Pumping systems account for a significant portion of a facility's energy use in many industries. In the majority of pumping systems, energy added to the working fluid by the pump is much greater than required by the process. The excess energy generates heat, noise and vibration that increases system maintenance costs. It also results in over-sizing piping system components such as pumps, process components, and control valves that increase capital costs. Understanding how to assess pumps systems and identify and quantify pump system energy consumption is essential in reducing excess energy consumption while improving reliability. To help pump users run their systems more efficiently, a pump system assessment identifies problematic areas where the greatest opportunities for improvement exist. The Pumping System Optimization course will provides attendees with the information needed to conduct basic assessments of their pumping systems. Case studies will be discussed throughout the course. Hands-on group exercises are an integral part of this course including: How to estimate the annual energy cost of a pumping system, how to match a system curve/pump curve and determine if the right pump is being used and how to improve a pumping system and the life cycle costs of each improvement.
The Training Course Will Highlight ?

By performing Pumping System Optimization, the candidates will acquire:

  • Increased productivity
  • Reduced production costs
  • Reduced Maintenance costs
  • Improved product quality
  • Improved capacity utilization
  • Improved reliability
  • Improved worker safety
  • Increased equipment uptime
  • Understanding of pump system interaction
  • Improved pump selection and application
  • Improved mechanical seal life
Training Objective

By the end of this course delegates will be able to:

  • Improve pump systems efficiency and reduce energy and operating costs
  • The benefits of improving the performance of pumping systems
  • System optimization and basic pump system interaction
  • How to screen pumping systems to find good systems improvement candidates
  • How to identify and implement basic performance improvement opportunities
  • Basic life-cycle cost analysis
  • How to plan and propose an Action Plan to management and execute energy conservation initiatives

Target Audience

Electrical Consulting Engineers, Electrical Contractors, Electrical Maintenance Supervisors, Electrical Maintenance Technicians, Engineering and Design Personnel, Instrument and Control Engineers, Instrument Technicians, Maintenance Personnel, Mechanical Engineers, Operations Personnel, Plant Engineers, Process Control Engineers, Service Technicians.

Training Methods

Daily Agenda
  • Introduction and overview
  • Basic principles of rotating electric machines
  • Efficiency, torque, inertia, horsepower/power factor
  • Torque-speed curves
  • Principles of operation and performance
  • Energy Losses & Efficiency of Three Phase AC Induction Motors
  • Pumping System Optimization
  • Why efficient pumping systems are important
  • Effect of energy consumption on total price
  • Systems optimization and Improvement
  • Basic pump system interaction
  • Screening pumping systems
  • Analysis tools for pumping systems
  • Improving the performance of pumping systems
  • Choosing the Best Efficiency Point
  • Life cycle cost analysis
  • Saving pump energy, how?
  • Developing an Action Plan
  • Resources and follow-up strategy
  • Next Steps and Available Resources
  • ASME Pump Systems Energy Assessment Standard
  • ISO 50001 for Energy Management Systems
  • Summary and Evaluation
Accreditation

CDGA attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.

Quick Enquiry

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Course Rounds : (5 -Days)


Code Date Venue Fees Register
MI214-01 18-05-2025 Cairo USD 5450
MI214-02 17-08-2025 Dubai USD 5450
MI214-03 05-10-2025 Casablanca USD 5450
MI214-04 30-11-2025 Dubai USD 5450
Prices doesn't include VAT

UpComing Date


Details
  • Start date 18-05-2025
  • End date 22-05-2025

Venue
  • Country Egypt
  • Venue Cairo

Quality Policy

 Providing services with a high quality that are satisfying the requirements
 Appling the specifications and legalizations to ensure the quality of service.
 Best utilization of resources for continually improving the business activities.

Technical Team

CDGA keen to selects highly technical instructors based on professional field experience

Strengths and capabilities

Since CDGA was established, it considered a training partner for world class oil & gas institution

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